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Development of lunar regolith composite and structure via laser-assisted sintering

《机械工程前沿(英文)》 doi: 10.1007/s11465-021-0662-2

摘要: Aiming at the exploration and resource utilization activities on the Moon, in situ resource utilization and in situ manufacturing are proposed to minimize the dependence on the ground transportation supplies. In this paper, a laser-assisted additive manufacturing process is developed to fabricate lunar regolith composites with PA12/SiO2 mixing powders. The process parameters and composite material compositions are optimized in an appropriate range through orthogonal experiments to establish the relationship of process–structure–property for lunar regolith composites. The optimal combination of composite material compositions and process parameters are mixing ratio of 50/50 in volume, laser power of 30 W, scanning speed of 3500 mm/s, and scanning hatch space of 0.2 mm. The maximum tensile strength of lunar regolith composites reaches 9.248 MPa, and the maximum depth of surface variation is 120.79 μm, which indicates poor powder fusion and sintering quality. Thereafter, the mechanical properties of laser-sintered lunar regolith composites are implemented to the topology optimization design of complex structures. The effectiveness and the feasibility of this laser-assisted process are potentially developed for future lightweight design and manufacturing of the solar panel installed on the lunar rover.

关键词: in situ manufacturing     laser-assisted powder fusion process     mechanical properties     topological structure design    

多功能结构设计与原位制造 Article

张岩, 张广玉, 乔菁, 李隆球

《工程(英文)》 2023年 第28卷 第9期   页码 58-68 doi: 10.1016/j.eng.2022.11.009

摘要:

多功能结构(MFS)通过多种功能融合以实现优异的综合性能,然而传统的多功能结构设计和制造方法通常缺乏质量控制,并且单一结构内集成不同材料和器件时需使用复杂装备和多种工艺,无法满足新兴产业如航天工程对多功能结构的应用要求。采用“为了制造而设计”的思想,我们利用基于分层调控原理的优化设计模型,设计出了同时包含机械承载、电气、导热和辐射屏蔽多种功能的典型结构;并且开发了一种高温原位增材制造(AM)技术,可打印各种金属丝和碳纤维增强的高熔点聚醚醚酮(PEEK)复合材料。研究结果表明,所设计的多功能结构相比同尺寸聚醚醚酮树脂基板具有更低质量,而且刚度提升了21.5%;集成的电学器件在多功能结构超出弹性变形阶段后仍然正常工作;与聚醚醚酮基板相比,多功能结构中心热源区域下方的等效导热率提高了568.0%,辐射屏蔽性能增强了27.9%;最终,我们以多功能结构为基础,研制了模块化拼装的卫星模型。这项工作不仅为高性能设计和先进制造提供了一套系统方法,并为高端装备的功能拓展和性能提升提供了重要的应用前景。

关键词: 增材制造     多功能结构     优化设计     卫星     聚醚醚酮    

Development and application of ex-situ presulfurization technology for hydrotreating catalysts in China

Yulan GAO, Xiangchen FANG, Zhenmin CHENG

《化学科学与工程前沿(英文)》 2011年 第5卷 第3期   页码 287-296 doi: 10.1007/s11705-010-0529-2

摘要: The development and application of ex-situ presulfurization (EPRES) technology for hydrotreating catalysts has been reviewed in the present article. The studies in laboratory scale and commercial practice indicated that the adoption of the EPRES catalyst in industrial application can significantly enhance the degree of presulfurization of metal oxide components, shorten the start-up period, and effectively reduce the environmental impact as well as the danger of start-up procedure in industrial hydrotreating unit. This catalyst has been proved to be versatile for different types of hydrogenation reactions. Different types of active site models are also discussed for better understanding the nature of presulfurized catalysts.

关键词: ex-situ presulfurization     in situ presulfurization     hydrotreating catalyst     sulfur utilization ratio    

Development of lunar regolith-based composite for - 3D printing via high-pressure extrusion system

《机械工程前沿(英文)》 2023年 第18卷 第2期 doi: 10.1007/s11465-022-0745-8

摘要: To fully utilize the in-situ resources on the moon to facilitate the establishment of a lunar habitat is significant to realize the long-term residence of mankind on the moon and the deep space exploration in the future. Thus, intensive research works have been conducted to develop types of 3D printing approach to adapt to the extreme environment and utilize the lunar regolith for in-situ construction. However, the in-situ 3D printing using raw lunar regolith consumes extremely high energy and time. In this work, we proposed a cost-effective melting extrusion system for lunar regolith-based composite printing, and engineering thermoplastic powders are employed as a bonding agent for lunar regolith composite. The high-performance nylon and lunar regolith are uniformly pre-mixed in powder form with different weight fractions. The high-pressure extrusion system is helpful to enhance the interface affinity of polymer binders with lunar regolith as well as maximize the loading ratio of in-situ resources of lunar regolith. Mechanical properties such as tensile strength, elastic modulus, and Poisson’s ratio of the printed specimens were evaluated systematically. Especially, the impact performance was emphasized to improve the resistance of the meteorite impact on the moon. The maximum tensile strength and impact toughness reach 36.2 MPa and 5.15 kJ/m2, respectively. High-pressure melt extrusion for lunar regolith composite can increase the effective loading fraction up to 80 wt.% and relatively easily adapt to extreme conditions for in-situ manufacturing.

关键词: in-situ resource utilization     melt extrusion molding     lunar regolith-based composites     mechanical properties     additive manufacturing    

Polyolefin-nanocomposites with special properties by in-situ polymerization

Walter Kaminsky

《化学科学与工程前沿(英文)》 2018年 第12卷 第3期   页码 555-563 doi: 10.1007/s11705-018-1715-x

摘要:

Exceptionally strong polyolefin nanocomposites are synthesized by in-situ polymerization using soluble metallocene/methylaluminoxane (MAO) as catalysts in a two-step process. First, the soluble metallocene/MAO or other single site catalysts are absorbed on the surface of the nanofillers. Then by addition of ethene or propene, a polyolefin film is formed, covering the nanoparticles, layered silicates, or fibers. The resulting polyethylene and polypropylene nanocomposites are characterized by better physical and chemical properties such as stiffness, gas barrier properties, degradation temperatures, and crystallization rates. They show better mechanical properties than materials produced by mechanical blending. The thickness of the polyolefin can be controlled by the pressure of ethene or propene and by the polymerization time. Carbon fibers and carbon nanotubes are covered with isotactic or syndiotactic polypropylene. Because of the hydrophobic character of the carbon surface, the polymer is drawn on the fiber. This leads to a reinforced combined polymer with special properties. The crystallization temperature is 10 °C higher and therefore the crystallization rate up to 20 times faster than that of pure syndiotactic polypropylene. The form stability increases by 100% if 3 wt-% of carbon nanotubes are incorporated.

关键词: polyolefin nanocomposites     metallocenes     methylaluminoxane    

基于变形力监测数据的残余应力场推断和表征方法

赵智伟, 刘长青, 李迎光, James Gao

《工程(英文)》 2023年 第22卷 第3期   页码 49-59 doi: 10.1016/j.eng.2022.07.018

摘要:

残余应力是材料的基本属性之一,与零件的几何/尺寸稳定性和疲劳寿命直接相关。针对具有高精度要求的大型零件,其残余应力场的准确测量和预测一直是一个挑战。目前的残余应力场测量技术分为基于应变的有损法以及效率和精度较低的无损法。本文提出了一种基于变形力推断残余应力场的无损法。本方法通过能够反映去除材料后不平衡残余应力场整体效应的变形力来推断零件的残余应力场。利用虚功原理建立了变形力与残余应力场之间的力学关系,并引入正则化方法求解残余应力场。为验证方法的有效性,本文进行了理论验证和实际实验验证。实验结果表明,该方法对于大型结构件的残余应力场测量具有可靠的精度和灵活性。在数字化和智能制造的趋势下,该方法的基本原理为利用加工监测数据预测和补偿由残余应力引起的零件加工变形提供了重要参考。

关键词: 残余应力场     精密加工     变形力     反问题     在位测量    

Propagation characteristics of transient waves in low-strain integrity testing on cast-in-situ concrete

Hanlong LIU, Xuanming DING

《结构与土木工程前沿(英文)》 2009年 第3卷 第2期   页码 240-240 doi: 10.1007/s11709-009-0100-8

Thermodynamic analysis of liquid phase in situ hydrogenation of glycerol for 1,3-propanediol synthesis

Kun OUYANG, Yu HUANG, Haoyi CHEN, Tao LI, Fahai CAO, Dingye FANG

《化学科学与工程前沿(英文)》 2011年 第5卷 第1期   页码 67-73 doi: 10.1007/s11705-010-0541-6

摘要: Based on the combination of the glycerol aqueous-phase reforming (APR) and catalytic hydrogenation of glycerol, a novel reaction system of liquid phase in situ hydrogenation of glycerol for the synthesis of 1,3-propanediol is proposed, in which hydrogen is produced from glycerol aqueous-phase reforming in the same reactor. In this new system, the glycerol is the raw material of the aqueous-phase reforming reaction; the hydrogen generated from the APR of glycerol can be quickly transformed to the in situ hydrogenation of glycerol to produce 1,3-propanediol, which can improve the selectivity of hydrogen for the APR process of glycerol. Moreover, thermodynamic calculation of the coupling processes was carried out, and standard molar enthalpies and equilibrium constants of foregoing reactions were obtained. The above calculation results indicate that the combination process is feasible for 1,3-propanediol synthesis.

关键词: glycerol     aqueous-phase reforming     1     3-propanediol     in-situ reduction    

In situ-based assessment of soil liquefaction potential–Case study of an earth dam in Tunisia

Ikram GUETTAYA,Mohamed Ridha EL OUNI

《结构与土木工程前沿(英文)》 2014年 第8卷 第4期   页码 456-461 doi: 10.1007/s11709-014-0259-5

摘要: The present paper examines the evaluation of liquefaction potential of an earth dam foundation in Tunisia. The assessment of soil liquefaction was made using deterministic and probabilistic simplified procedures developed from several case histories. The data collected from the field investigation performed before and after the vibrocompaction are analyzed and the results are reported. The obtained results show that after vibrocompaction, a significant improvement of the soil resistance reduces the liquefaction potential of the sandy foundation. Indeed, in the untreated layers, the factor of safety drops below 1 which means that the soil is susceptible for liquefaction. However, in the compacted horizons, the values of exceed the unit which justifies the absence of liquefaction hazard of the foundation.

关键词: liquefaction     cone penetration test (CPT)     standard penetration test (SPT)     vibrcompaction     sand    

In situ synthesis of FeS/Carbon fibers for the effective removal of Cr(VI) in aqueous solution

Rongrong Zhang, Daohao Li, Jin Sun, Yuqian Cui, Yuanyuan Sun

《环境科学与工程前沿(英文)》 2020年 第14卷 第4期 doi: 10.1007/s11783-020-1247-8

摘要: Abstract • FeS/carbon fibers were in situ synthesized with Fe-carrageenan hydrogel fiber. • The double helix structure of carrageenan is used to load and disperse Fe. • Pyrolyzing sulfate groups enriched carrageenan-Fe could easily generate FeS. • The adsorption mechanisms include reduction and complexation reaction. Iron sulfide (FeS) nanoparticles (termed FSNs) have attracted much attention for the removal of pollutants due to their high efficiency and low cost, and because they are environmentally friendly. However, issues of agglomeration, transformation, and the loss of active components limit their application. Therefore, this study investigates in situ synthesized FeS/carbon fibers with an Fe-carrageenan biomass as a precursor and nontoxic sulfur source to ascertain the removal efficiency of the fibers. The enrichment of sulfate groups as well as the double-helix structure in ι-carrageenan-Fe could effectively avoid the aggregation and loss of FSNs in practical applications. The obtained FeS/carbon fibers were used to control a Cr(VI) polluted solution, and exhibited a relatively high removal capacity (81.62 mg/g). The main mechanisms included the reduction of FeS, electrostatic adsorption of carbon fibers, and Cr(III)-Fe(III) complexation reaction. The pseudo-second-order kinetic model and Langmuir adsorption model both provided a good fit of the reaction process; hence, the removal process was mainly controlled by chemical adsorption, specifically monolayer adsorption on a uniform surface. Furthermore, co-existing anions, column, and regeneration experiments indicated that the FeS/carbon fibers are a promising remediation material for practical application.

关键词: Carrageenan     FeS     Double-helix structure     Hexavalent chromium    

In-situ condition monitoring of reinforced concrete structures

Sanjeev Kumar VERMA,Sudhir Singh BHADAURIA,Saleem AKHTAR

《结构与土木工程前沿(英文)》 2016年 第10卷 第4期   页码 420-437 doi: 10.1007/s11709-016-0336-z

摘要: Performance of concrete structures is significantly influenced and governed by its durability and resistance to environmental or exposure conditions, apart from its physical strength. It can be monitored, evaluated and predicted through modeling of physical deterioration mechanisms, performance characteristics and parameters and condition monitoring of in situ concrete structures. One such study has been conducted using Non-destructive testing equipment in the city of Bhopal and around located in India. Some selected parameters influencing durability of reinforced concrete (RC) structures such as concrete cover, carbonation depth, chloride concentration, half cell potential and compressive strength have been measured, for establishing correlation among various parameters and age of structures. Effects of concrete cover and compressive strength over the variation of chloride content with time are also investigated.

关键词: concrete     carbonation     chloride     corrosion     monitoring     models    

光学成像中的相位问题 Review

Guo-hai SITU, Hai-chao WANG

《信息与电子工程前沿(英文)》 2017年 第18卷 第9期   页码 1277-1287 doi: 10.1631/FITEE.1700298

摘要: 相比于振幅,相位包含更多光场信息。因此,在现代科学和工程学的许多分支中更鼓励测量光场的相位。然而,对可见光波段电磁波而言,直接测量相位非常困难,必须使用计算方法从捕获的光强度中计算相位。本文回顾了近期我们在迭代相位恢复技术及其在光学成像中的应用等方面的研究工作。

关键词: 相位恢复;相位成像;计算成像;Gerchberg-Saxton算法;光学加密;计算机全息图    

In situ enhanced bioremediation of dichlorvos by a phyllosphere

Jiying NING, Gang GANG, Zhihui BAI, Qing HU, Hongyan QI, Anzhou MA, Xuliang ZHUAN, Guoqiang ZHUANG

《环境科学与工程前沿(英文)》 2012年 第6卷 第2期   页码 231-237 doi: 10.1007/s11783-011-0316-4

摘要: A bacterium capable of degrading dichlorvos was isolated from the rape phyllosphere and designated YD4. The strain was identified as sp., based on its phenotypic features and 16S rRNA gene sequence. Strain YD4 was able to utilize dichlorvos as the sole source of phosphorus. enhanced bioremediation of dichlorvos by YD4 was hereafter studied. Chlorpyrifos and phoxim could also be degraded by this strain as the sole phosphorus source. A higher degradation rate of dichlorvos was observed after spraying YD4 onto the surface of rape leaves when compared to the sterilized-YD4 and water-treated samples. The results indicated that pesticide-degrading epiphytic bacterium could become a new way for phyllosphere bioremediation where the hostile niche is unsuitable for other pesticide-degrading bacteria isolated from soil and water.

关键词: enhanced bioremediation     organophosphorus pesticides     phyllosphere     Flavobacterium sp.    

Investigate of in situ sludge reduction in sequencing batch biofilm reactor: Performances, mechanisms

Yonglei Wang, Baozhen Liu, Kefeng Zhang, Yongjian Liu, Xuexin Xu, Junqi Jia

《环境科学与工程前沿(英文)》 2018年 第12卷 第5期 doi: 10.1007/s11783-018-1077-0

摘要:

Microbial metabolism uncoupling, sludge decay is the main mechanism to promote in situ sludge reduction on this biofilm system.

The main reduction mechanism inside the biofilm is sludge decay in the longitudinal distribution of biofilm.

Mizugakiibacter and Azospira anaerobic fermentation bacterium dominate the FSC organisms indicating the dominant mechanism on the biofilm is sludge decay.

The floating spherical carriers with compound of the polyurethane and two fiber balls can effectively blocking suspended sludge, improving Biofilm formation efficiency significantly.

关键词: In situ sludge reduction     Biofilm     Composite floating spherical carriers     Microbial community     SBBR    

Development of an H reduction and moderate oxidation method for 3,5-dimethylpyridine hydrogenation in trickle bed reactor

《化学科学与工程前沿(英文)》 2022年 第16卷 第12期   页码 1807-1817 doi: 10.1007/s11705-022-2243-2

摘要: The Ru/C catalyst prepared by impregnation method was used for hydrogenation of 3,5-dimethylpyridine in a trickle bed reactor. Under the same reduction conditions (300 °C in H2), the catalytic activity of the non-in-situ reduced Ru/C-n catalyst was higher than that of the in-situ reduced Ru/C-y catalyst. Therefore, an in-situ H2 reduction and moderate oxidation method was developed to increase the catalyst activity. Moreover, the influence of oxidation temperature on the developed method was investigated. The catalysts were characterized by Brunauer–Emmett–Teller method, hydrogen temperature programmed reduction H2-TPR, hydrogen temperature-programmed dispersion (H2-TPD), X-ray diffraction, energy dispersive spectroscopy, X-ray photoelectron spectroscopy, Raman spectroscopy, O2 chemisorption and oxygen temperature-programmed dispersion (O2-TPD) analyses. The results showed that there existed an optimal Ru/RuOx ratio for the catalyst, and the highest 3,5-dimethylpyridine conversion was obtained for the Ru/C-i1 catalyst prepared by in-situ H2 reduction and moderate oxidation (oxidized at 100 °C). Excessive oxidation (200 °C) resulted in a significant decrease in the Ru/RuOx ratio of the in-situ H2 reduction and moderate oxidized Ru/C-i2 catalyst, the interaction between RuOx species and the support changed, and the hard-to-reduce RuOx species was formed, leading to a significant decrease in catalyst activity. The developed in-situ H2 reduction and moderate oxidation method eliminated the step of the non-in-situ reduction of catalyst outside the trickle bed reactor.

关键词: Ru/C catalyst     in-situ H2 reduction and moderate oxidation     in-situ reduction     non-in-situ reduction     hydrogenation of 3     5-dimethylpyridine    

标题 作者 时间 类型 操作

Development of lunar regolith composite and structure via laser-assisted sintering

期刊论文

多功能结构设计与原位制造

张岩, 张广玉, 乔菁, 李隆球

期刊论文

Development and application of ex-situ presulfurization technology for hydrotreating catalysts in China

Yulan GAO, Xiangchen FANG, Zhenmin CHENG

期刊论文

Development of lunar regolith-based composite for - 3D printing via high-pressure extrusion system

期刊论文

Polyolefin-nanocomposites with special properties by in-situ polymerization

Walter Kaminsky

期刊论文

基于变形力监测数据的残余应力场推断和表征方法

赵智伟, 刘长青, 李迎光, James Gao

期刊论文

Propagation characteristics of transient waves in low-strain integrity testing on cast-in-situ concrete

Hanlong LIU, Xuanming DING

期刊论文

Thermodynamic analysis of liquid phase in situ hydrogenation of glycerol for 1,3-propanediol synthesis

Kun OUYANG, Yu HUANG, Haoyi CHEN, Tao LI, Fahai CAO, Dingye FANG

期刊论文

In situ-based assessment of soil liquefaction potential–Case study of an earth dam in Tunisia

Ikram GUETTAYA,Mohamed Ridha EL OUNI

期刊论文

In situ synthesis of FeS/Carbon fibers for the effective removal of Cr(VI) in aqueous solution

Rongrong Zhang, Daohao Li, Jin Sun, Yuqian Cui, Yuanyuan Sun

期刊论文

In-situ condition monitoring of reinforced concrete structures

Sanjeev Kumar VERMA,Sudhir Singh BHADAURIA,Saleem AKHTAR

期刊论文

光学成像中的相位问题

Guo-hai SITU, Hai-chao WANG

期刊论文

In situ enhanced bioremediation of dichlorvos by a phyllosphere

Jiying NING, Gang GANG, Zhihui BAI, Qing HU, Hongyan QI, Anzhou MA, Xuliang ZHUAN, Guoqiang ZHUANG

期刊论文

Investigate of in situ sludge reduction in sequencing batch biofilm reactor: Performances, mechanisms

Yonglei Wang, Baozhen Liu, Kefeng Zhang, Yongjian Liu, Xuexin Xu, Junqi Jia

期刊论文

Development of an H reduction and moderate oxidation method for 3,5-dimethylpyridine hydrogenation in trickle bed reactor

期刊论文